If you’re looking to blow minds (and taste buds) at your next cookout, the Bacon Explosion is the meaty masterpiece you’ve been waiting for. It’s smoky, savory, juicy, and unapologetically indulgent—a weave of crispy bacon, stuffed with seasoned sausage and more bacon, all rolled up and smoked or baked to perfection. Whether you’re feeding a crowd or just making the most epic cheat day meal of all time, this is your carnivore crown jewel.
🥓 Ingredients
- 2 pounds thick-cut bacon (1 pound for weaving, 1 pound for filling)
- 2 pounds Italian sausage (hot or mild, based on preference)
- 1 cup BBQ sauce (for brushing and dipping)
- 2 tablespoons BBQ dry rub (your favorite blend)
- Optional: 1/2 cup shredded cheddar cheese (for an extra cheesy twist)

🔥 Instructions
1. Make the Bacon Weave
Lay out a sheet of parchment paper or foil on a flat surface. Create a square bacon weave (6 x 6 or larger) by laying half the bacon strips vertically and weaving the rest horizontally. It should look like a bacon lattice or basket weave.
2. Spread the Sausage
Evenly spread the sausage over the entire bacon weave. Leave about 1/2 inch from the edge so you can seal it later.
3. Add the Filling
Cook the remaining pound of bacon and crumble it over the sausage layer. Optional: sprinkle with cheese for extra melt-in-your-mouth goodness. Drizzle with a bit of BBQ sauce and sprinkle some BBQ rub on top.
4. Roll It Up
Carefully roll the entire thing (like a jelly roll), using the foil or parchment paper to help keep it tight. Roll it seam-side down and tuck in the ends.

5. Season & Cook
Sprinkle the outside with BBQ rub. You can either smoke it at 225°F for about 2.5 to 3 hours until internal temp hits 165°F, or bake it in the oven at 350°F for 1 to 1.5 hours. During the last 15 minutes, brush with BBQ sauce to glaze.
6. Rest & Slice
Let it rest for 10 minutes before slicing into it. Serve with extra BBQ sauce on the side if desired.
📦 Amazon Must-Haves to Help You Create the Ultimate Bacon Explosion
- 🥓 Thick-Cut Bacon Sampler Pack – Bold flavor and structure for that signature bacon weave.
- 🔪 Sharp Chef’s Knife – For slicing your roll into clean, mouthwatering pieces.
- 🍖 BBQ Rubs Sampler Pack – Explore sweet, smoky, and spicy rubs to find your perfect flavor combo.
- 🔥 Pellet Grill or Smoker – Low and slow is the name of the game for authentic smoky goodness.
- 🌡️ Meat Thermometer – Nail the internal temperature with confidence.
- 🧴 Top-Rated BBQ Sauce – Slather on a sweet or spicy glaze for the perfect finish.
- 🧤 Heat-Resistant BBQ Gloves – Protect your hands while mastering the grill.
- 🧻 Parchment Paper or Butcher Paper – Makes bacon weaving and cleanup a breeze.
🔥 Pro Tips
- Want it extra crispy? Finish it under the broiler for 1–2 minutes.
- For variety, try swapping Italian sausage with chorizo or breakfast sausage.
- Make mini versions as party appetizers!
Whether you’re smoking it low and slow or baking it fast and furious, the Bacon Explosion lives up to the hype. It’s bold, rich, and over-the-top—in the best way possible. This is BBQ legend material, my friend.

















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